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Trial Purpose:
To compare cleaning efficiency of similar products from two manufactures
Date Run:
01/15/2001Experiment Procedure:
Two products were diluted to five percent using DI water in 600 ml beakers. The solutions were heated to 130 F on a hot plate. Preweighed coupons were contaminated with the various contaminants and weighed again. Next, three coupons with the same contaminant were immersed into a beaker agitated with a magnetic stir bar. Cleaning lasted for five minutes. The coupons were rinsed using tap water at 120 F for 30 seconds and dried for 2 hours at room temperature. Once the coupons were dry, final clean weights were recorded and the efficiency of the cleaning products were determined.
SUBSTRATE MATERIAL:
Table 1. Substrates Cleaned
Substrate Code ID#
Aluminum AL1 5086 H-32
AL2 1100 H-14
Table 2. Contaminants Removed
Contaminant CAS#
Flux FX, Kester 1544 Rosin 64-17-5, 78-92-2, 8050-09-7
Grease GR, KSL-111 64742-57-0, 64742-62-7, 8052-42-4
Lubricant LU, 423 64742-47-8
Oil OI, Hydrolic, East Falls Co. 64742-65-0
Trial Results:
Both cleaners had difficulty in removing the lubricant from the aluminum coupons with Emkay removing just over 60% of the lubricant and Magnum only removing just under 50%. Magnum was more successful in cleaning the other three contaminants as shown in the side by side comparison in Table 4.
Table 4. Direct Comparison
| Contaminant | Emkay | Magnum |
| flux | 58.33 | 99.55 |
| grease | 78.7 | 97.19 |
| lubricant | 60.43 | 49.82 |
| oil | 87.77 | 94.13 |
The results for each cleaner are listed in Table 5.
Table 5. Product Efficiencies
| RAW DATA | |||||||||
| Company | Emkay | Company | Magnum Research | ||||||
| Product | Safety Wash Clear | Product | Aluminum Aerowash | ||||||
| Classif. | Alk-aq | Classif. | Alk-aq | ||||||
| Subst/Cont | AL1-FX | AL1-GR | AL2-LU | AL2-OI | Subst/Con | AL1-FX | AL1-GR | AL2-LU | AL2-OI |
| Coupon 1 | 78.13 | 52.27 | 56.28 | 97.40 | Coupon 1 | 99.14 | 97.98 | 42.75 | 98.39 |
| Coupon 2 | 51.21 | 91.17 | 62.63 | 78.15 | Coupon 2 | 99.10 | 96.91 | 51.76 | 97.51 |
| Coupon 3 | 45.65 | 92.64 | 62.35 | 87.76 | Coupon 3 | 100.4 | 96.66 | 54.96 | 86.46 |
| Average | 58.33 | 78.69 | 60.42 | 87.77 | Average | 99.55 | 97.19 | 49.82 | 94.12 |
Success Rating:
A follow up test, usually based on company input.Conclusion:
Magnum Research Aluminum Aerowash removed over 94% of the contaminants for three of four contaminants. Emkay Chemical Safety Wash Clear was successful in removing over 85% of the contaminants in one of four evaluations.