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Trial Purpose:
To evaluate client requested products on supplied parts
Date Run:
11/12/2002Experiment Procedure:
Two products were selected based on client request for cleaning supplied parts. Both was diluted to 5% using DI water in 1500 ml beakers and heated to 130 F on a hot plate. Each solution was degassed for 5 minutes in a Crest 40 kHz ultrasonic tank. OSEE readings for six supplied parts were recorded using a PET SQM 100. Multiple readings were made for each of the parts. Three parts were cleaned in each solution for 6 minutes using ultrasonic energy. Parts were rinsed in DI water at 120 F for 15 seconds followed by drying with a Master Appliance Heat Gun at 500 F for 30 seconds. Once dry parts were dry, OSEE readings were recorded. The parts were then visibly inspected and wiped with a white towel soaked with Acetone to determine cleanliness.
Contaminant: Milacron Marketing Company CIMTECH® 310 metal working fluid concentrate (102-71-6, 78-96-6, 26896-20-8)
Trial Results:
The parts cleaned during this trial did not show any signs of the black residue after wiping with acetone soaked towels and swabs. OSEE readings showed that Det O Jet performed slightly better than the Liquinox. Table 1 below lists the OSEE readings for all six parts cleaned.
Table 1. OSEE Measurements
Det O Jet | Liquinox | ||||
Dirty OSEE | Clean OSEE | Dirty OSEE | Clean OSEE | ||
Elbow 1 body | 157 | 471 | Elbow 4 body | 202 | 257 |
154 | 440 | 184 | 228 | ||
146 | 331 | 247 | 209 | ||
162 | 377 | 211 | 272 | ||
151 | 291 | 191 | 278 | ||
137 | 236 | 188 | 209 | ||
151 | 358 | 204 | 242 | ||
Elbow 1 ring | 260 | 573 | Elbow 4 ring | 225 | 288 |
272 | 531 | 293 | 314 | ||
246 | 493 | 244 | 327 | ||
323 | 521 | 314 | 314 | ||
271 | 707 | 339 | 375 | ||
445 | 444 | 365 | 281 | ||
Average | 303 | 545 | Average | 297 | 317 |
Tee 1 | 154 | 276 | Tee 2 | 35 | 273 |
136 | 321 | 199 | 268 | ||
118 | 315 | 206 | 243 | ||
154 | 288 | 158 | 288 | ||
147 | 311 | 223 | 268 | ||
171 | 268 | 157 | 239 | ||
153 | 248 | 171 | 201 | ||
109 | 305 | 188 | 321 | ||
144 | 383 | 203 | 288 | ||
113 | 354 | 161 | 272 | ||
Average | 140 | 307 | Average | 170 | 266 |
Elbow 2 body | 175 | 213 | Tee 3 | 171 | 331 |
275 | 207 | 249 | 274 | ||
208 | 212 | 276 | 329 | ||
234 | 215 | 192 | 400 | ||
136 | 251 | 183 | 301 | ||
79 | 260 | 197 | 254 | ||
Average | 185 | 226 | 131 | 233 | |
Elbow 2 ring | 181 | 244 | 164 | 257 | |
170 | 230 | 262 | 277 | ||
213 | 223 | 198 | 312 | ||
185 | 208 | Average | 202 | 297 | |
154 | 214 | ||||
173 | 212 | ||||
Average | 179 | 222 |
When comparing the results from this trial with the two products evaluated previously, the Daraclean product resulted in the cleanest parts based on OSEE readings, followed by Det O Jet. Citranox and Liquinox resulted in similar cleaning effectiveness. Table 2 lists the results from both this trial and the trial conducted for Daraclean and Citranox.
Table 2. Project Cleaning Comparison
Trial 5 | Trial 7 | ||||||
Dirty | Dirty | ||||||
T | E | E Ring | T | E | E Ring | ||
Overall | 151 | 152 | 203 | Overall | 171 | 219 | 229 |
Clean | Clean | ||||||
T | E | E Ring | T | E | E Ring | ||
Citranox | 275 | 254 | 330 | Det O Jet | 307 | 292 | 383 |
Daraclean | 425 | 427 | 420 | Liquinox | 281 | 242 | 317 |
Acetone | 165 | 245 | |||||
288 | 308 | 298 |
Success Rating:
A follow up test, usually based on company input.Conclusion:
Both products tested in this trial did remove the black coating that has been a problem for the client. Det-O-Jet was more effective than the Liquinox. When compared to the previous trial, Daraclean 282 was the most effective product evaluated thus far.