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Trial Purpose:
To evaluate successful cleaners on second oil/abrasive mix.
Date Run:
02/06/2003Experiment Procedure:
Six products were selected from the lab's database based on previous tests results. The semi aqueous terpenes were used at full strength in a 600 ml beaker. The other four products were diluted to 5% using DI water in 600 ml beakers. All six products were heated to 120 F on a hot plate. Eighteen preweighed coupons were coated with Speed Fam Industrial Applications Vehicle 210 with Aluminum Oxide abrasive using a hand held swab. The oil/abrasive mix was forced dry using a Master Appliance Heat Gun at 500 F for 3 minutes. Coupons were allowed to cool to room temperature and weighed a second time. Three coupons were immersed in each solution and cleaned for 5 minutes using stir-bar agitation, rinsed in tap water for 15 seconds at 120 F and dried with the heat gun for 30 seconds at 500 F. Once coupons were cooled to room temperature, final weights were recorded and cleaning efficiencies were calculated.
Trial Results:
All six products removed over 95% of the oil/abrasive mix. Three cleaners, Safety First, LPS Precision Clean & US Polychemical removed over 99% leaving the coupons with no visible trace of the oil/abrasive mix. The table below lists the amount of oil/abrasive applied and removed.
Cleaner | Initial wt | Final wt | % Removed |
Safety First | 0.2234 | 0.0008 | 99.64 |
0.1391 | 0.0030 | 97.84 | |
0.1617 | 0.0001 | 99.94 | |
Formula 815 GD | 0.1555 | 0.0085 | 94.53 |
0.1373 | 0.0036 | 97.38 | |
0.1643 | 0.0012 | 99.27 | |
Amberclean L12 | 0.1334 | 0.0067 | 94.98 |
0.1644 | 0.0052 | 96.84 | |
0.1322 | 0.0048 | 96.37 | |
LPS Precision Clean | 0.1233 | 0.0003 | 99.76 |
0.1211 | 0.0004 | 99.67 | |
0.1107 | 0.0006 | 99.46 | |
Polyspray Jet 79 XS | 0.1759 | 0.0002 | 99.89 |
0.0929 | 0.0013 | 98.60 | |
0.1141 | 0.0011 | 99.04 | |
Opt Clear | 0.1317 | 0.0036 | 97.27 |
0.1144 | 0.0080 | 93.01 | |
0.1520 | 0.0072 | 95.26 |
Success Rating:
Results successful using TACT (time, agitation, concentration, and temperature, as well as rinsing and drying) and/or other cleaning chemistries examined.Conclusion:
All six products were successful in removing the oil/abrasive mix within 5 minutes using immersion cleaning.
The next trial will be to remove mounted parts from the metal plates and remove the wax using immersion cleaning with manual wiping (if necessary).