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Trial Purpose:
To evaluate successful semi-aqueous products using ultrasonic cleaning.
Date Run:
03/09/2007Experiment Procedure:
Seven products were selected from previous trial based on effectiveness. Three products were diluted to 10% using DI water and four were used at full strength in 600 ml beakers. Each solution was heated to 130 F in a Crest 40 kHz ultrasonic tanked filled with water. The solutions were degassed for 5 minutes.
Twenty-one preweighed coupons were coated with Jackonslea Grey Color 305 A (1344-28-1) by heating the buffing compound to facilitate transfer to the stainless-steel coupons. Once cooled, coupons were weighed again to determine the amount of buffing compound applied. Three coupons were cleaned in each solution for 1 minute using 40 kHz ultrasonic cleaning. Coupons were rinsed for 15 seconds in 120 F tap water and dried using compressed air at room temperature for 30 seconds. Coupons were weighed a third time to determine the amount of soil remaining and efficiencies were calculated for each coupon cleaned.
Trial Results:
Five of the seven products removed over 90% of the buffing compound in one minute of ultrasonic cleaning. The SC Supersolve and Soy Gold 2000 removed under 75%. The table lists the amount of buffing compound applied, the amount remaining after cleaning and the efficiency for each coupon cleaned.
Cleaner | Initial wt | Final wt | % Removed |
SC Supersolv | 0.4877 | 0.1757 | 63.97 |
0.5796 | 0.2421 | 58.23 | |
0.2359 | 0.0151 | 93.60 | |
Bio T Max | 0.1241 | 0.0178 | 85.66 |
0.4573 | 0.0184 | 95.98 | |
0.2438 | 0.0225 | 90.77 | |
Solsafe 245 | 0.3111 | 0.0179 | 94.25 |
0.3448 | 0.0264 | 92.34 | |
0.4383 | 0.0654 | 85.08 | |
DS 104 | 0.4908 | 0.0861 | 82.46 |
0.3434 | 0.0244 | 92.89 | |
0.4298 | 0.0202 | 95.30 | |
Optisolv OP7168 | 0.2951 | 0.0118 | 96.00 |
0.3164 | 0.0428 | 86.47 | |
0.3153 | 0.0187 | 94.07 | |
Soy Gold 2000 | 0.6081 | 0.2442 | 59.84 |
0.5184 | 0.1181 | 77.22 | |
0.7174 | 0.2157 | 69.93 | |
D Greeze 500 Lo | 0.6484 | 0.0741 | 88.57 |
0.5876 | 0.0294 | 95.00 | |
0.4084 | 0.0306 | 92.51 |
Success Rating:
A follow up test, usually based on company input.Conclusion:
The five effective products will be tested on supplied dirty parts using ultrasonic cleaning.