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Trial Purpose:
To evaluate products form removal of machining fluid
Date Run:
02/17/2004Experiment Procedure:
Seven cleaners were selected from the laboratory's database of past testing based on supplied data from client. Six aqueous based cleaners were diluted to 10% using DI water in 600 ml beakers. One semi-aqueous product was used at 50% diluted with DI water. An eight product was added as the client's current cleaner. All of the products were heated to 120 F on a hot plate.
Twenty-four preweighed aluminum coupons were coated with client supplied cutting fluid, Speedfam Vehicle 210 mixed with an abrasive. The oil and abrasive were first mixed in a bottle. The mixture was added to coupons using a swab and then heated for 10 minutes using a Master Appliance heat gun. The coupons were allowed to cool to room temperature before weighing a second time.
Three coupons were cleaned in each solution for 10 minutes using stir-bar agitation. Coupons were not rinsed but were dried using air blow off at room temperature. Once dry, coupons were weighed a final time and efficiencies for each cleaner were calculated.
Trial Results:
Four of the eight products removed over 74% of the oil/abrasive mix within five minutes using no rinsing. The Bio T 300 B removed over 97%. Most of the coupons had an oil film remaining except the Bio T 300 B. The client's current cleaner, Bruilin 815 GD removed 68% of the oil. The following table lists the amount of soil added, the amount remaining after cleaning and the efficiency for each coupon cleaned.
Cleaner | Initial wt | Final wt | % Removed |
815 GD | 0.1454 | 0.0712 | 51.03 |
0.1641 | 0.0213 | 87.02 | |
0.1869 | 0.0619 | 66.88 | |
Aquavantage 1400 | 0.1094 | 0.0549 | 49.82 |
0.1592 | 0.0742 | 53.39 | |
0.1775 | 0.0587 | 66.93 | |
Ozzy Juice SW1 | 0.2170 | 0.0771 | 64.47 |
0.1594 | 0.0730 | 54.20 | |
0.1524 | 0.0887 | 41.80 | |
SC Aircraft & Metal Cleaner | 0.1355 | 0.0203 | 85.02 |
0.1070 | 0.0268 | 74.95 | |
0.1045 | 0.0156 | 85.07 | |
Multi-Kleen 1568 | 0.2380 | 0.0507 | 78.70 |
0.1321 | 0.0506 | 61.70 | |
0.0890 | 0.0398 | 55.28 | |
Metalnox M6314 | 0.1229 | 0.0365 | 70.30 |
0.1085 | 0.0394 | 63.69 | |
0.1694 | 0.0200 | 88.19 | |
Hurrisafe 9450 | 0.2034 | 0.0461 | 77.34 |
0.1724 | 0.0077 | 95.53 | |
0.1444 | 0.0048 | 96.68 | |
Bio T 300 B | 0.1161 | 0.0039 | 96.64 |
0.1333 | 0.0039 | 97.07 | |
0.1927 | 0.0037 | 98.08 |
Success Rating:
Results successful using TACT (time, agitation, concentration, and temperature, as well as rinsing and drying) and/or other cleaning chemistries examined.Conclusion:
The four effective products and the current cleaner will be tested under the same conditions except a water rinse will be added.