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Trial Purpose:
To evaluate top performing products on second supplied contaminant using ultrasonic cleaning
Date Run:
06/19/2008Experiment Procedure:
The top seven products were selected from the previous lab trial. Each product was diluted to 5% using DI water in 600 ml glass beakers. Solutions were heated to 130 F on immersed in a heat bath in a Branson 40 kHz ultrasonic tank. Products were degassed for five minutes.
Twenty-one preweighed steel coupons were coated with the Tru-Edge Cutting Fluid using a swab. Coupons were weighed a second time to determine the amount of soil added. Three coupons were immersed into each product and cleaned for 5 minutes using ultrasonic agitation. Following cleaning, coupons were rinsed for 15 seconds in tap water at 120 F and dried using air blow off for 30 seconds at room temperature. Final weights were recorded, and efficiencies were calculated.
Trial Results:
Six of the seven products removed more than 90% of the cutting fluid using ultrasonic cleaning for five minutes. Five of these removed over 99%. The table lists the amount of soil added, the amount remaining and the efficiency for each coupon cleaned.
Cleaner | Initial wt | Final wt | % Removed |
Surface Cleanse 930 | 0.2168 | 0.0692 | 68.08 |
0.3967 | 0.0848 | 78.62 | |
0.4485 | 0.0886 | 80.25 | |
M Aero | 0.4262 | 0.0070 | 98.36 |
0.6946 | 0.0153 | 97.80 | |
0.4470 | -0.0078 | 101.74 | |
Polyspray Jet 790 xs | 0.3999 | -0.0018 | 100.45 |
0.3277 | 0.0006 | 99.82 | |
0.2444 | 0.0005 | 99.80 | |
Metalnox M6310 | 0.3277 | 0.0021 | 99.36 |
0.3719 | 0.0028 | 99.25 | |
0.2842 | -0.0008 | 100.28 | |
Daraclean 282 GF | 0.3626 | -0.0032 | 100.88 |
0.3422 | -0.0005 | 100.15 | |
0.3434 | -0.0037 | 101.08 | |
Micro 90 | 0.1917 | 0.0020 | 98.96 |
0.3703 | -0.0001 | 100.03 | |
0.4123 | 0.0005 | 99.88 | |
Luminox | 0.2849 | 0.0164 | 94.24 |
0.3426 | 0.0165 | 95.18 | |
0.3976 | 0.0253 | 93.64 |
Success Rating:
A follow up test, usually based on company input.Conclusion:
The six effective products will be evaluated on the third supplied contaminant.