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Project #1

Project #1

To optimize our cleaning process. To develop a quantifiable method fro measuring part & bath cleanliness

No

No

No

06/01/1999

Dennis R. Phaneuf

Alloys
Aluminum

Aluminum Alloy 5052

Mounting plate for an automotive sensor.

1/8 x1.5 x3 inches

Small

Less than 1 lb

Smooth

Soft

Simple

No

Yes

Stamping

Packaging

50,000 /wk

432

Ultrasonics

Crest Ultrasonics

Chem Crest 103, Almet-B

16oz; 8oz

135

7-10

Tap

Visual oil film (spots) remain after cleaning. Ultrasonic burning

Customer spec "clean & free of contaminants"

2-5

130

DI

Oven-Convection

10

175

Stored

polyethylene bags

1 week

Visual

Visual test. Attribute chart.

Specification is ambiguous & current testing is subjective.

Several cleaners have been found to clean the contaminants. A comparison of the current cleaners to the tested products has been conducted. In-house pilot testing with SCL verification using OSEE.

Yes

No

No

No

Yes

Name Class Section
Document Trial #0 Trial 3
Document Trial #1 Trial 3
Document Trial #2 Trial 3
Document Trial #3 Trial 3
Document Trial #4 Trial 3
Document Trial #5 Trial 3
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