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Trial #7

Trial #7

To reevaluate products on supplied parts.

2004

12

4

20

20

Part

07/26/2004

5.00

Ultrasonics

Jason Marshall

Steel

Coatings

Tap water rinse

Air Blowoff

Gravimetric
Performance Test

Five products that were found to be effective on all three soils were used at 120 F in a Crest Ultrasonic 40 KHz tank. Four products were used at 5% dilutions in 600 ml beakers and the fifth was used as received from the client in a 400 ml beaker. Each beaker was submersed in the tank filled with water at 120 F and degassed for 5 minutes.

The preweighed parts were contaminated with Castrol Rustilo 4163 (64742-46-7, 8002-74-2, 34590-94-8)and the weighed again. Five parts were cleaned in each product for five minutes with ultrasonic energy. The parts were rinsed in tap water at 120 F for 30 seconds and dried using air blow off at room temperature for 30 seconds. Parts were weighed a final time and efficiencies were calculated. Parts were then packaged and sent back to client to determine effectiveness.

The five products appeared to remove all of the Rustilo. Only two parts with ball bearings had less than 95% removal with ultrasonics. The table below lists the initial soil weight, final weight and cleaning efficiency for each part cleaned.

  Initial wt Final wt % Removed
Beyond 2004 0.4902 -0.0001 100.02
  0.1483 0.0001 99.93
  0.409 -0.0010 100.24
  0.3925 0.0206 94.75 (ball bearing)
  0.0397 -0.0016 104.03
Aeromaster   0.1285 0.0005 99.61
  0.1798 0.0001 99.94
  0.4602 0.0037 99.20
  0.2213 0.0159 92.82 (ball bearing)
  0.0811 -0.0004 100.49
M-Aero 0.1325 0.0001 99.92
  0.1835 -0.0010 100.54
  0.4464 -0.0006 100.13
  2.1066 -0.0002 100.01
  0.0113 -0.001 108.85
815 QR 0.1665 -0.0012 100.72
  0.1416 -0.0005 100.35
  0.3838 -0.0006 100.16
  0.3373 -0.0005 100.15
  0.0757 -0.0012 101.59
Alkalume 0.1018 0.0006 99.41
  0.1244 -0.0012 100.96
  0.3699 -0.0004 100.11
  0.1326 -0.0010 100.75
  0.0225 -0.0004 101.78

The five group of parts were sent back to be plated.

No relation

Name Class Section
Document Evaluation #0 Evaluation 3
Document Evaluation #1 Evaluation 3
Document Evaluation #2 Evaluation 3
Document Evaluation #3 Evaluation 3
Document Evaluation #4 Evaluation 3
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