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Trial #3

Trial #3

To find replacement cleaners for third contaminant

2002

10

2

10

10

Coupon

08/05/2002

5.00

Ultrasonics

Jason Marshall

Aluminum

Fluxes
Resins/Rosins
Solder

Tap water rinse

Air Knives

Gravimetric

Five products were selected from the laboratory's database of product testing based on client supplied information. Two additional products were selected from the previous trials. Five of the seven products were used at full strength and the other two were diluted to 10% using DI water. All seven products were degassed for 5 minutes in a Crest 40 kHz ultrasonic tank at room temperature. Twenty-one preweighed coupons were coated with Emerson & Cuming Eccobons Solder 59C (7440-22-4, 108-88-3, Silicone Resin) using a hand held swab. Coupons were sat for 2 hours and were reweighed. Three coupons were cleaned in each solution for 5 minutes using the ultrasonic energy. Coupons were rinsed for 15 seconds in tap water at room temperature and dried using air knives also at room temperature. Final weights were recorded and efficiencies were calculated.

Four of the products tested, both the Bio Chem System and Dynamold products, were very successful in removing nearly all of the coating from the coupons.  The table below lists the efficiencies for each coupon cleaned.

Cleaner Initial wt of cont. Final wt of cont. %Cont Removed
Bio T Max 0.5124 0.0105 97.95
  0.3544 0.0035 99.01
  0.3366 0.0029 99.14
SolSafe 245 0.1616 0.0029 98.21
  0.365 0.0259 92.90
  0.1155 0.0033 97.14
DS 104 0.4898 0.0320 93.47
  0.1052 -0.0002 100.19
  0.1727 -0.0008 100.46
DS 108 0.1353 -0.0001 100.07
  0.1804 -0.0003 100.17
  0.2117 0.0364 82.81
Natural Solutions 0.3496 0.3250 7.04
  0.4885 0.4861 0.49
  0.4698 0.4732 -0.72
DBE 0.2742 0.2565 6.46
  0.3990 0.3937 1.33
  0.1793 0.1736 3.18
Armakleen E 2001 0.5053 0.4996 1.13
  0.3839 0.3718 3.15
  0.1176 0.1055 10.29

The four successful cleaners will be used to clean the next contaminant under similar conditions.

No relation

Name Class Section
Document Evaluation #0 Evaluation 3
Document Evaluation #1 Evaluation 3
Document Evaluation #2 Evaluation 3
Document Evaluation #3 Evaluation 3
Document Evaluation #4 Evaluation 3
Document Evaluation #5 Evaluation 3
Document Evaluation #7 Evaluation 3
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