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Trial #4

Trial #4

To evaluate previous cleaners for fourth contaminant

2002

10

4

14

14

Coupon

08/22/2002

5.00

Ultrasonics

Jason Marshall

Aluminum

Coatings

Tap water rinse

Air Knives

Gravimetric

Three products from that were successful in precious trials were used at full strength in 600 ml beakers. In addition to these products, another semi-aqueous product was selected from the lab's database and used at full strength.
A fifth product was also selected from the lab's databases. The fifth product was diluted to 10% using DI water in a 600 ml beaker. All five products were degassed for 5 minutes using a Crest 40 kHz ultrasonic tank. Fifteen preweighed coupons were coated with Emerson & Cuming C-990 Spec 333 (7440-22-4, epoxy resin, Cresol Novolac Polymer) using a hand held swab. The coating was allowed to sit for 15 minutes, followed by a second coupon weighing. Three coupons were cleaned in each solution for 5 minutes using ultrasonic energy. After cleaning, coupons were rinsed in tap water at 68 F for 15 seconds and dried using air knives at 68 F for 2 minutes. Once dry, final weights were recorded and efficiencies calculated.

The four semi-aqueous products were very successful in removing over 99% of the coating. It was noted that they required less than the 5 minutes of cleaning. Approximately 3 minutes would have yielded the same results. The aqueous product removed just over 88% of the coating. The table below lists the amount of contaminant applied and removed for each coupon cleaned.

Cleaner Initial wt Final wt % Removed
Bio T Max 0.3411 0.0026 99.24
  0.5844 0.0019 99.67
  0.4694 0.0041 99.13
DS-108 0.6949 0.0010 99.86
  0.3751 0.0017 99.55
  0.6663 0.0011 99.83
Solsafe 245 0.5104 0.0018 99.65
  0.6354 0.0020 99.69
  0.3860 0.0018 99.53
Ionox HC 2 0.4349 0.0015 99.66
  0.5060 0.0061 98.79
  0.3631 0.0002 99.94
Amberclean 0.4216 0.0298 92.93
  0.5635 0.1195 78.79
  0.8262 0.0618 92.52

The next test will be to use these successful cleaners for the next contaminant.

No relation

Name Class Section
Document Evaluation #0 Evaluation 3
Document Evaluation #1 Evaluation 3
Document Evaluation #2 Evaluation 3
Document Evaluation #3 Evaluation 3
Document Evaluation #4 Evaluation 3
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