Project #1 / M/A Com, Tyco Electronics / Clients / Media

Name

Project #1

Test Objective

To clean client rejected parts to be reworked

Witnessed

No

Confidential

No

Help Implementing

No

Submission Date

05/10/2001

Representatives

Harold J. Crossman

Substrates

Alloys
Aluminum

Sample Type

Product Use

radar systems

Percentages Cleaned

Weight Min

Weight Max

Approximate Size

Approximate Size ID

Medium

Weight Range ID

5-10 lbs

Shape

Rough

Hardness

Hard

Shape Type

Simple

Return Samples

Yes

Return Sample Address

Contaminants

Cutting/Tapping Fluids
Lubricating/Lapping Oils
Dirt
Films
Oil

Samples Available

No

Pre Clean Manufacturing Step

Post Clean Manufacturing Step

rework

Parts Cleaned Per Week

220 total

Parts Cleaned Per Bath

Frequency

PSI

Equipments

Ultrasonics

Vendor

Cleaning Chemicals

None

Concentration

Cleaning Temp

Cleaning Time

Cleaning Water Type

DI

Problems With Current Method

No system in place, need to do a one time cleaning. Possible contract for lab to clean parts.

Purpose of Cleaning

remove surface contaminants to allow for reworking.

Rinse Time

Rinse Temp

Rinse Water Type

DI

Drying Method

Oven-Convection

Drying Time

160

Drying Temp

30

Storage Type ID

Used Immediately

How Stored

How Long Stored

Analysis Method

Visual, microscopic

Performance Test

Comments or Concerns

Summary

Using the lab's database of testing, the following products have been used to clean aluminum

Implementation

Yes

In Progress

No

Technolog Transfer

Yes

Analysis Only

No

Part Picture

Yes

Name	Class	Section
Trial #0	Trial	3
Trial #1	Trial	3
Trial #2	Trial	3
Trial #3	Trial	3
Trial #4	Trial	3

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Project #1