Project #1 / S.E. Shires / Clients / Media

Name

Project #1

Test Objective

Find an alternative aqueous cleaner to remove oil, lubricants, grease, and buffing compounds to avoid going back to TCE vapor degreasing.

Witnessed

No

Confidential

No

Help Implementing

No

Submission Date

11/19/2019

Representatives

There are no related objects.

Substrates

Alloys
Brass
Copper
Nickel

Sample Type

contaminants

Product Use

Instruments

Percentages Cleaned

95% Copper

Weight Min

< 5lb

Weight Max

Approximate Size

Small; Medium; Large

Approximate Size ID

Large

Weight Range ID

1-5 lbs

Shape

Smooth

Hardness

Hard

Shape Type

Complex

Return Samples

No

Return Sample Address

Contaminants

There are no related objects.

Samples Available

No

Pre Clean Manufacturing Step

machining,drawing, soldering, brazing, bending, lapping

Post Clean Manufacturing Step

Final assembly and fabrication processes

Parts Cleaned Per Week

5 trumpets & 12 trombones/week

Parts Cleaned Per Bath

1 per bath

Frequency

as needed

PSI

Equipments

Ultrasonics

Vendor

Cleaning Chemicals

Polychem Deox 007

Concentration

Cleaning Temp

Cleaning Time

Time (min)

Cleaning Water Type

Both

Problems With Current Method

Inadaquate with certain contaminents

Purpose of Cleaning

Prep for silver plate or lacquer finish. Final assembly for finished instruments

Rinse Time

1-2 minutes

Rinse Temp

68

Rinse Water Type

Both

Drying Method

Heat Gun

Drying Time

As needed 1-5 minutes

Drying Temp

Storage Type ID

Used Immediately

How Stored

How Long Stored

Analysis Method

Visual

Performance Test

Comments or Concerns

Summary

Implementation

No

In Progress

Yes

Technolog Transfer

No

Analysis Only

No

Part Picture

No

Name	Class	Section
Trial #0	Trial	3
Trial #1	Trial	3
Trial #2	Trial	3
Trial #3	Trial	3
Trial #4	Trial	3

Default object view. Click to create a custom template, Node ID: 23194, Object ID: 23371

Project #1