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Trial #2

Trial #2

To evaluate top performing products on second supplied contaminant using ultrasonic cleaning

2008

15

4

137

137

Coupon

06/18/2008

5.00

Ultrasonics

Jason Marshall

Steel

Cutting/Tapping Fluids

Tap water rinse

Air Blowoff

Gravimetric

The top seven products were selected from the previous lab trial. Each product was diluted to 5% using DI water in 600 ml glass beakers. Solutions were heated to 130 F on immersed in a heat bath in a Branson 40 kHz ultrasonic tank. Products were degassed for five minutes.

Twenty-one preweighed steel coupons were coated with the Tru-Edge Cutting Fluid using a swab. Coupons were weighed a second time to determine the amount of soil added. Three coupons were immersed into each product and cleaned for 5 minutes using ultrasonic agitation. Following cleaning, coupons were rinsed for 15 seconds in tap water at 120 F and dried using air blow off for 30 seconds at room temperature. Final weights were recorded, and efficiencies were calculated.

Six of the seven products removed more than 90% of the cutting fluid using ultrasonic cleaning for five minutes. Five of these removed over 99%. The table lists the amount of soil added, the amount remaining and the efficiency for each coupon cleaned.

Cleaner Initial wt Final wt % Removed
Surface Cleanse 930 0.2168 0.0692 68.08
  0.3967 0.0848 78.62
  0.4485 0.0886 80.25
M Aero 0.4262 0.0070 98.36
  0.6946 0.0153 97.80
  0.4470 -0.0078 101.74
Polyspray Jet 790 xs 0.3999 -0.0018 100.45
  0.3277 0.0006 99.82
  0.2444 0.0005 99.80
Metalnox M6310 0.3277 0.0021 99.36
  0.3719 0.0028 99.25
  0.2842 -0.0008 100.28
Daraclean 282 GF 0.3626 -0.0032 100.88
  0.3422 -0.0005 100.15
  0.3434 -0.0037 101.08
Micro 90 0.1917 0.0020 98.96
  0.3703 -0.0001 100.03
  0.4123 0.0005 99.88
Luminox  0.2849 0.0164 94.24
  0.3426 0.0165 95.18
  0.3976 0.0253 93.64

The six effective products will be evaluated on the third supplied contaminant.

No relation

Name Class Section
Document Evaluation #0 Evaluation 3
Document Evaluation #1 Evaluation 3
Document Evaluation #2 Evaluation 3
Document Evaluation #3 Evaluation 3
Document Evaluation #4 Evaluation 3
Document Evaluation #5 Evaluation 3
Document Evaluation #6 Evaluation 3
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