Unheated immersion, heated immersion at 100°F, heated immersion at 120°F, and heated immersion at 120°F with agitation were all conducted throughout trial testing. The following are the ideal cleaners and their suggested method: Metalnox 6386 100% concentration unheated immersion for 15 minutes. Dimethyl Glutarate 100% concentration heated immersion with a stir bar for agitation at 120°F for 30 minutes. SC Aircraft & Metal 20% concentration heated immersion with a stir bar for agitation at 120°F for 30 minutes followed by a 30 second deionized water rinse at 120°F. All parts are dried with a heat gun.
The following is a summary of all TURI testing results:
Trial 0 Unheated Immersion 15 min
| Cleaner
|
Initial wt of Cont
|
Final wt of Cont
|
%Cont Removed
|
%AVG
|
| Metalnox 6386
|
0.0375
|
0.0016
|
95.73
|
96.56%
|
| 0.0390
|
0.0009
|
97.69
|
| 0.0775
|
0.0029
|
96.26
|
| Dimethyl Glutarate
|
0.0432
|
0.0664
|
-53.70
|
15.53%
|
| 0.1002
|
0.0511
|
49.00
|
| 0.0854
|
0.0416
|
51.29
|
| Smart Solve 605
|
0.1169
|
0.1168
|
0.09
|
-10.50%
|
| 0.0918
|
0.1088
|
-18.52
|
| 0.1239
|
0.1401
|
-13.08
|
| SC Aircraft and Metal
|
0.1096
|
0.0435
|
60.31
|
68.25%
|
| 0.1480
|
0.0338
|
77.16
|
| 0.1076
|
0.0352
|
67.29
|
| SC Supersolve
|
0.1115
|
0.0502
|
54.98
|
60.96%
|
| 0.0633
|
0.0356
|
43.76
|
| 0.1382
|
0.0219
|
84.15
|
| Crystal Simple Green
|
0.1266
|
0.0349
|
72.43
|
71.30%
|
| 0.1875
|
0.0430
|
77.07
|
| 0.1475
|
0.0525
|
64.41
|
Trial 1 Heated Immersion at 100°F 15 min
| Cleaner
|
Initial wt of cont
|
Final wt of cont
|
%Cont Removed
|
%AVG
|
| Dimethyl glutarate
|
0.0192
|
0.0064
|
66.67
|
68.02%
|
| 0.0438
|
0.0118
|
73.06
|
| 0.0387
|
0.0138
|
64.34
|
| Smart Solve 605
|
0.0250
|
0.0076
|
69.60
|
74.31%
|
| 0.0344
|
0.0086
|
75.00
|
| 0.0226
|
0.0049
|
78.32
|
| SC Aircraft & Metal
|
0.0301
|
0.0048
|
84.05
|
79.55%
|
| 0.0272
|
0.0045
|
83.46
|
| 0.0239
|
0.0069
|
71.13
|
| SC Supersolve
|
0.0692
|
0.0177
|
74.42
|
74.35%
|
| 0.0579
|
0.0202
|
65.11
|
| 0.1123
|
0.0185
|
83.53
|
| Crystal Simple Green
|
0.0926
|
0.0026
|
97.19
|
82.87%
|
| 0.0731
|
0.0081
|
88.92
|
| 0.0408
|
0.0153
|
62.50
|
Trial 2 Heated Immersion at 120°F 15 min
| Cleaner
|
Initial wt of cont
|
Final wt of cont
|
%Cont Removed
|
%AVG
|
| Dimethyl Glutarate
|
0.0325
|
0.0064
|
80.31
|
84.51%
|
| 0.0224
|
0.0032
|
85.71
|
| 0.0168
|
0.0021
|
87.50
|
| Smart Solve 605
|
0.0162
|
0.0007
|
95.68
|
93.98%
|
| 0.0132
|
0.0011
|
91.67
|
| 0.0166
|
0.0009
|
94.58
|
| SC Aircraft & Metal
|
0.0282
|
0.0060
|
78.72
|
71.32%
|
| 0.0224
|
0.0054
|
75.89
|
| 0.0214
|
0.0087
|
59.35
|
| SC Supersolve
|
0.0473
|
0.0097
|
79.49
|
64.71%
|
| 0.0214
|
0.0104
|
51.40
|
| 0.0155
|
0.0057
|
63.23
|
| Crystal Simple Green
|
0.0135
|
-0.0021
|
115.56
|
95.21%
|
| 0.0192
|
0.0045
|
76.56
|
| 0.0154
|
0.0010
|
93.51
|
Trial 3 Unheated Immersion 30 min
| Cleaner
|
Initial wt of cont
|
Final wt of cont
|
%Cont Removed
|
%AVG
|
| Metalnox 6386
|
0.0273
|
-0.0011
|
104.03
|
104.7%
|
| 0.0211
|
-0.0012
|
105.69
|
| 0.0205
|
-0.0009
|
104.39
|
| Dimethyl glutarate
|
0.0228
|
0.0088
|
61.40
|
57.80%
|
| 0.0199
|
0.0081
|
59.29
|
| 0.0148
|
0.0070
|
52.70
|
| Smart Solve 605
|
0.0165
|
0.0014
|
91.52
|
91.24%
|
| 0.0159
|
0.0001
|
99.37
|
| 0.0134
|
0.0023
|
82.83
|
| SC Aircraft & Metal
|
0.0147
|
0.0075
|
48.98
|
39.31%
|
| 0.0128
|
0.0052
|
59.38
|
| 0.0094
|
0.0085
|
9.57
|
| SC Supersolve
|
0.0121
|
0.0047
|
61.16
|
72.90%
|
| 0.0127
|
0.0031
|
75.59
|
| 0.0133
|
0.0024
|
81.95
|
| Crystal Simple Green
|
0.0115
|
0.0088
|
23.48
|
6.80%
|
| 0.0086
|
0.0121
|
-40.70
|
| 0.0109
|
0.0068
|
37.61
|
Trial 4 Heated Immersion 100°F 30 min
| Cleaner
|
Initial wt of cont
|
Final wt of cont
|
%Cont Removed
|
%AVG
|
| Dimethyl glutarate
|
0.0314
|
0.0062
|
80.25
|
80.80%
|
| 0.0231
|
0.0051
|
77.92
|
| 0.0203
|
0.0032
|
84.24
|
| SC Aircraft & Metal
|
0.0205
|
0.0048
|
76.58
|
88.43%
|
| 0.0200
|
0.0052
|
74.00
|
| 0.0163
|
-0.0024
|
114.72
|
| SC Supersolve
|
0.0153
|
0.0080
|
47.71
|
72.59%
|
| 0.0173
|
0.0070
|
59.54
|
| 0.0152
|
-0.0016
|
110.53
|
| Crystal Simple Green
|
0.0140
|
0.0072
|
48.57
|
34.91%
|
| 0.0138
|
0.0135
|
2.17
|
| 0.0150
|
0.0069
|
54.00
|
Trial 5 Heated Immersion 120°F 30 min
| Cleaner
|
Initial wt of Cont
|
Final wt of Cont
|
%Cont Removed
|
%AVG
|
| Dimethyl glutarate
|
0.0220
|
0.0034
|
84.54
|
86.89%
|
| 0.0290
|
0.0033
|
88.62
|
| 0.0240
|
0.0030
|
87.50
|
| SC Aircraft & Metal
|
0.0215
|
0.0056
|
73.95
|
84.62%
|
| 0.0184
|
0.0036
|
80.43
|
| 0.0196
|
0.0001
|
99.49
|
| SC Supersolve
|
0.0160
|
0.0068
|
57.50
|
59.36%
|
| 0.0147
|
0.0057
|
61.22
|
| 0.0028
|
-0.0237
|
946.43
|
| Crystal Simple Green
|
0.0062
|
-0.0027
|
143.55
|
83.31%
|
| 0.0123
|
0.0031
|
74.80
|
| 0.0159
|
0.0013
|
91.82
|
*Bold numbers excluded from average calculations; too little soil was applied to these coupons, and do not represent cleaner performance. Soil was most likely removed quickly then the substrate was damaged due to overexposure to solvent.*
Trial 6 Heated Immersion 120°F 30 min with stir bar for agitation
| Cleaners
|
Initial wt of cont
|
Final wt of cont
|
%Cont Removed
|
%AVG
|
| Dimethyl glutarate
|
0.0214
|
-0.0004
|
101.87
|
101.27%
|
| 0.0200
|
-0.0003
|
101.50
|
| 0.0224
|
-0.0001
|
100.45
|
| SC Aircraft & Metal
|
0.0169
|
0.0005
|
97.04
|
85.02%
|
| 0.0171
|
0.0009
|
94.74
|
| 0.0177
|
0.0065
|
63.28
|
| SC Supersolve
|
0.0176
|
0.0048
|
72.73
|
83.36%
|
| 0.0141
|
0.0029
|
79.43
|
| 0.0144
|
0.0003
|
97.92
|
Trial 7 Parts Testing
| Cleaner
|
Observations
|
| Metalnox 6386
|
Post Clean & Dry: Appears to be effective, no oil residue visible
|
| Smart Solve 605
|
May not have had enough solution for accurate testing. Post Clean: Appeared to be a residue which disappeared with drying.
|
| Dimethyl Glutarate
|
Post Clean & Dry: Appears to be effective, no oil residue visible
|
| SC Aircraft & Metal
|
During the cleaning process: oil droplets forming and falling into solution. Solution became foggy, indicating removal of soil occurring. Post Clean: Appeared to be a residue that disappeared with drying.
|
*Smart Solve 605 was removed from the recommendation list due to difficulties trying to contact the vendor for several months*
Unheated immersion for 15 minutes with Metalnox 6386 at 100% concentration, Heated Immersion at 120°F with a stir bar for agitation for 30 minutes with Dimethyl Glutarate at 100% concentration, or Heated Immersion at 120°F with a stir bar for agitation for 30 minutes with SC Aircraft & Metal at 20% concentration, followed by a 30 second deionized water rinse at 120°F, are all effective potential alternative cleaning methods.