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Trial Number 0

Trial Purpose:

To evaluate selected cleaners on supplied buffing compound using immersion cleaning.

Date Run:

09/06/2006

Experiment Procedure:

Seven products were selected from the lab's database of testing results based on supplied client information. Products were selected based on buffing compound removal potential and compatibility with brass metal substrates. Each product was diluted to 5% in 250 ml beakers using DI water and heated to 130 F on a hot plate.
Twenty-one preweighed coupons were coated with the yellow buffing compound. The compound was heated to melting so that a hand held swab could spread the compound across the coupons. Coupons were weighed a second time to determine the amount of buffing compound added. Three coupons were cleaned in each solution for five minutes using minimal stir bar agitation. Coupons were rinsed for 15 seconds in a tap water bath at 120 F and dried using a dry compressed air for 30 seconds. Once dry coupons were weighed a final time and product efficiencies were calculated.

Trial Results:

All seven products removed over 70% of the buffing compound after 5 minutes of immersion cleaning. Three removed over 85%. The following table lists the amount of buffing compound applied, the amount remaining and the efficiency for each coupon cleaned.

Cleaner Initial wt Final wt % Removed
XL 100 0.1332 0.0230 82.73
  0.0988 0.0190 80.77
  0.1205 0.0474 60.66
MC 132 0.1797 0.0325 81.91
  0.1247 0.0165 86.77
  0.0710 0.0016 97.75
Inproclean 3800 0.1177 0.0228 80.63
  0.1203 0.0309 74.31
  0.1406 0.0221 84.28
Polyspray Jet 790 XS 0.2332 0.0379 83.75
  0.1756 0.0187 89.35
  0.1102 0.0017 98.46
Daraclean 283 0.1327 0.0274 79.35
  0.2145 0.0349 83.73
  0.2708 0.0821 69.68
Detergent 8 0.1725 0.0018 98.96
  0.0934 0.0026 97.22
  0.0569 0.0011 98.07
Gillite 0650 CI 0.1881 0.0299 84.10
  0.3137 0.0980 68.76
  0.3381 0.0840 75.16

Success Rating:

Results successful using TACT (time, agitation, concentration, and temperature, as well as rinsing and drying) and/or other cleaning chemistries examined.

Conclusion:

Three products were found to work on the supplied buffing compound. Cleaning with ultrasonic energy will increase the effectiveness of the products especially when dealing with intricate parts. With the products successful on the buffing compound, the next step will be to evaluate these cleaners on supplied parts at or after workshop.

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