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Trial Purpose:
To evaluate aqueous alternatives on grinding fluid using ultrasonic energy
Date Run:
08/07/2008Experiment Procedure:
Six products from previous trials were selected for testing. Five of the products were diluted to 20% and the sixth product was diluted to 5%. Products were heated to 130 F and immersed in a Branson 40 kHz ultrasonic tank and degassed for at least five minutes.
Eighteen preweighed coupons were coated with the supplied grinding fluid using a handheld swab and weighed a second time to determine the amount of soil added. Three coupons were cleaned with ultrasonic energy for five minutes, rinsed in tap water for 15 seconds at 120 F and dried using compressed air at room temperature for 30 seconds. Final weights were recorded, and efficiencies calculated for each coupon cleaned.
Trial Results:
Five of the six products removed more than 90% of the rust preventative. One removed less than 80%. The table lists the amount of soil added, the amount remaining and the efficiency for each coupon cleaned.
Cleaner | Initial wt | Final wt | % Removed |
Shopmaster LpH | 0.1251 | 0.0054 | 95.68 |
0.1004 | -0.0085 | 108.47 | |
0.2205 | 0.0072 | 96.73 | |
Aquavantage 1400 GD | 0.1423 | -0.0001 | 100.07 |
0.1767 | -0.0071 | 104.02 | |
0.1971 | 0.0184 | 90.66 | |
Shopmaster HP | 0.1832 | 0.0495 | 72.98 |
0.1579 | 0.0596 | 62.25 | |
0.2018 | 0.0326 | 83.85 | |
Inproclean 3800 | 0.1923 | -0.0012 | 100.62 |
0.1747 | 0.0282 | 83.86 | |
0.1377 | 0.0137 | 90.05 | |
Bio T 300 B | 0.1761 | 0.0195 | 88.93 |
0.1657 | -0.0034 | 102.05 | |
0.1809 | 0.0104 | 94.25 | |
SC Aircraft & Metal Cleaner | 0.1508 | 0.0078 | 94.83 |
0.2408 | -0.0020 | 100.83 | |
0.1175 | 0.0056 | 95.23 |
Success Rating:
Results successful using TACT (time, agitation, concentration, and temperature, as well as rinsing and drying) and/or other cleaning chemistries examined.Conclusion:
The top five products from this trial will be evaluated next on the supplied lubricant.