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Trial Number 2

Trial Purpose:

Evaluate cleanliness of parts

Date Run:

04/02/1998

Experiment Procedure:

Six parts from each cleaning stage were analyzed using an Optically Stimulated Electron Emissions instrument(OSEE) from PAT Inc. One reading was made for each sample. An average of the six readings was made.

SUBSTRATE MATERIAL: 303 Stainless steel
CONTAMINANTS: C-Eblis oil (sulfur based)

Trial Results:

The values obtained for the new bath were greater than the 2-week old bath. With only two different stages available for testing, not a lot of comparison can be made. Table 1 lists the individual and average readings for the new and 2-week samples.

Table 1 OSEE Readings

Bath Age OSEE #1 #2 #3 #4 #5 #6 Average
New 1350 1349 1340 1319 1351 1351 1343
2 Weeks 202 191 193 178 210 201 196

Because of the small size of the parts only one reading per sample was recorded (OSEE values decrease the longer a sample is exposed to the ultraviolet light).

Success Rating:

A cleanliness study, addressing only various analytical techniques.

Conclusion:

As of now, limited conclusions can be made due to the number of bath ages to be analyzed. With time, specific relationships may be determined with more data.
Next, tests will be conducted on the liquid cleaning bath. Hopefully, readings of the bath characteristics can be related to cleaning efficiency. This will allow the client to determine when the cleaning bath needs to be changed.

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